The suspension install is moving along nicely. On Friday
@EthanMenace set the car up on axle stands and sprayed liberal amounts of liquid wrench on all the nuts and threads that we needed to undo.
On Saturday it was literally freezing outside and we made a start on removing the old suspension equipment. We decided to start on the front drivers side as the hub had recently been replaced and we thought that most of the parts that needed to come off should undo reasonably easily. Off came the anti-rotation link and the drop links. That job was made so much easier due to the go through ratchet set that I had recently purchased. Then we cut down a set of spring compressors for a more customised fit and compressed the spring. The next task involved lots of banging the hub with a rubber mallet protected by a bit of wood.
I used an impact driver for the first time to do the suspension and I am not sure why I had not got one before - it made life so much easier.
The drivers side damper refused to come out of the end of hub even though the hub was as low as it would go without out dropping the subframe or taking the hub off. Off came the arch liners to free up some more room. We managed to remove the top mount and have just enough room in the suspension turret to get the top mount out through the turret and on to the floor. That then made enough space for the original cup damper to come out of the way.
The drivers side B14 then went in together with a SuperPro drop link and a new genuine Renault anti-rotation link (together with new nuts).
We finished off for the day on Saturday by loosening off the drop links and anti-rotation links on the front passenger side.
On Sunday we thought that as Saturday had progressed well that the front passenger side would be fairly straight forward to do - it was not. Although the pinch bolt was easy to get out of the hub the cup damper did not want to come out of the hub at all. We tried the method of banging the top of the hub whilst shielding it with a bit of wood but that only moved the damper down by about 20mm.
We moved on the rear suspension and that took all of 30 minutes to do. The dampers were undone at the top mount and the bottom of the damper whilst a jack held the rear beam up. When the jack was moved away the rear beam tilted down and out fell the springs. The B14 rear dampers had new Powerflex bushes put on top. The washers with the Powerflex mounts caused no issues. The new nyloc nuts that I got from Bilstein for the rear dampers were shorter than the original Renault nuts so despite Powerflex using thick washers there was a lot of thread left on the rear top mounts.
There was a tiny amount of surface rust near to the passenger side rear top mount in the wheel arch. That was given a quick blitz with a metal brush on a drill to get rid of the surface rust and then it was sprayed with some etch primer to seal it.
We then returned to the passenger side front damper.
I went out and bought a blow torch to see if heating up the hub would help expand the joint and free the damper - it did not. As it was starting to get dark and cold I decided to compress the springs and simply hit the spring cup on the damper with a club hammer in an upward action. This moved the front passenger damper. After a bit of wiggingling the whole damper and top mount came out of the turret.
Both
@EthanMenace and I are not working tomorrow so we can put the front passenger side damper on the car.
Once all of the dampers are on the car I will set the ride height at about medium and put the wheels back on to make sure that there are no obvious knocking noises and that the wheels are all pointing in the right direction.
I have got the week off work so hopefully the weather will be dry enough to allow me to give the car a good scrub under the arch liners, clean the arch liners and give them a bit of dressing with some Auto Finesse Dressle before they go back on to the car. Once the arch liners go back on I can check the ride height to make sure there is no rubbing on the arch liners or the arches as the car has 20mm spacers on it.