The front brakes on the Clio have been a bit of an issue this year. After using DS Uno pads on drilled Megane R26 discs at Anglesey the car started to suffer with brake judder. We then cleaned off the surface of the brake pads as we thought it might be down to brake pad deposits but had the same problem at Snetterton in August. We then changed the discs to some new Brembo HC discs when we went to Croft in September.
After August we also decided to only use the DS Uno pads at track days so we would use DS2500s for normal use, and getting to and from track days, and only put the DS Uno pads in for the duration of the track day.
At Croft in September 2022 we had brand new Brembo HC discs on with part used DS Uno brake pads. The brake judder came back towards the end of the day. After Croft I tried to clean up the discs by doing a few stints in the Clio with the DS2500 pads in and doing emergency stops on dual carriageways late at night. Unfortunately this did not solve the judder problem.
At the last track day at Snetterton in September 2022 the brakes suffered with brake judder despite my best efforts to clean up the discs with the DS2500s pads. If there had bee any deposits on the discs then
@EthanMenace driving at Snetterton would have got rid of any deposits.
I have been driving the Clio around for the past few weeks getting to and from work and the brake judder is bloody awful. The Brembo HC discs appear to be warped as I can feel the pads biting but them not having a uniform amount of contact so the car comes to a bumpy and slightly erratic stop. They brakes are still biting as hard as you ask them to, and stopping the car, but it is the contact on the disc that seems to be the problem. When the car really slows down you can feel it braking and then not braking before the pad bites again - and this is with the pedal depressed in the same position.
The brake fluid has been bled fairly regularly and there does not appear to be any issues with applying brake pressure, or the feel of the pedal.
I am convinced that the Brembo HC discs are warped so I have got a new set of discs to go on to the car.
This time we have gone for some Godpseed G hook discs. After using some loyalty points with Kam Racing they were only £95. I think a few other forum members have used these and I have only seen one cracked disc on Ben Lawton's Clio. We will bed these in with the DS2500 pads over the next month with some gentle road driving. If anything this will get rid of the brake judder in the short term. I won't need to use the Clio after the weekend to get to and from work so the Clio can go back to being used from time to time rather than daily duties.
The next track day booked for the Clio is Brands Hatch in December 2022. We will need to decide what to do about the brakes before Brands Hatch. I am wondering whether I should try another set of brake pads and see if the DS Unos are the common denominator in terms of being the only constant factor when problems have arisen? I know that others have used DS Unos without any problems so it is an odd issue.
I am taking the Clio in to see Alex at AW Motorworks in two weeks to have the ZPO installed. I will see if he has any ideas about the brakes. I also need to get him to check the drivers side ball joints as I am getting a knocking noise from the front drivers side suspension when the car goes over small bumps.
@EthanMenace has been smashing the car up kerbs all year and he may have worn out the ball joint/s despite them being replaced fairly recently.