Clio Meg RS320bhp conversion (update Meg Rad)

Iirc 350 is maxxed out with an returnless system. However you won't need a swirlpot to make a return system...

Ive had the 250 conversion for 3 years and seen 2 others. 350bhp is hard to make. Even forged Meg's 225 need something beyond an hybrid to see 350. My fuel pump now makes 5 bar but something is holding back seeing these figures. We think it might be related to the VVT. To date we haven't been able to get it going.
 
Need to look at the exhaust, the supersprint flows to around 230 so clearly the smaller pipe work is going to be restrictive. Need to consider selling the rear cans for custom 3' rear section.
 
[MENTION=1286]litchy[/MENTION] Just wanted to pick your brains chap on fuel pumps and systems as you seem to have done your homework here.

Is it correct that all Clio's and Meg's are returnless?
The Clio uses a pressure reg in the tank which is 3bar? - Is that part of the pump or separate to the pump but still in the sender?
The mk2 pump (225/R26) uses same setup as Clio, but 3.5bar? - So can I use a 225 pump and/or reg if separate in the Clio?
Mk3 (250 etc) uses 5bar in tank with a 3.5bar on the end of the rail? Still returnless?

Basically I'm making a [final] effort to make 240bhp NA now, stock injectors will already running close so looking at using bigger injectors and upping the fuel pressure. But I am only used to return systems with proper FPR's, this returnless stuff seems weird. My easiest option will be marginally bigger injectors (~330cc) but reall want to understand options around the fuel pump and how the regulation works. 3bar isn't high and better fuel atomisation with a higher pressure is a good thing with ITB's etc.

Cheers
 
If you're proceeding with the standalone route i would most deffinately make a return system. When sticking with the sagem it's the question whether someone has a calibration ready for that particular injector size.
 
Standalone, I'm using bigger cams and [probably] ITB's so no chance the Sagem will work. It's struggling as it is! lol
 
You could also just have the stock fuel pump filling a swirl pot and then having the high pressure fuel pump running off the swirl pot and then having the return also going to the swirl pot.
 
Would be easy for sure but don't want a swirl pot as I carry the kids in the car.

Want to investigate the Mk2 and Mk3 Meg options first as per the questions to Litchy before deciding on doing a return based setup. My feeling is if I can run a 3.5bar 225 pump that'll be fine, in the bodies I'll use probably IWP043's, or if I keep stock inlet then maybe Meg250's as I'll need the longer nose on them. They're a bit big but I understand the spray pattern to be good so not an issue. - Needs verifying though.
 
Not seen this build for a while, last time I was here I'm sure you had it for sale? Glad you stuck it out and making good progress.
 
@litchy Just wanted to pick your brains chap on fuel pumps and systems as you seem to have done your homework here.

Is it correct that all Clio's and Meg's are returnless?
The Clio uses a pressure reg in the tank which is 3bar? - Is that part of the pump or separate to the pump but still in the sender?
The mk2 pump (225/R26) uses same setup as Clio, but 3.5bar? - So can I use a 225 pump and/or reg if separate in the Clio?
Mk3 (250 etc) uses 5bar in tank with a 3.5bar on the end of the rail? Still returnless?

Basically I'm making a [final] effort to make 240bhp NA now, stock injectors will already running close so looking at using bigger injectors and upping the fuel pressure. But I am only used to return systems with proper FPR's, this returnless stuff seems weird. My easiest option will be marginally bigger injectors (~330cc) but reall want to understand options around the fuel pump and how the regulation works. 3bar isn't high and better fuel atomisation with a higher pressure is a good thing with ITB's etc.

Cheers
[MENTION=38628]TB Rich[/MENTION] Yep all returnless.
yep Clio runs reg in tank which is 3 bar. It built in the swirl pot where the 172/82 sits outside of the swirl pot so I guess it regs it somewhat different?
225 pump doesn't fit. Neither does the 250. Speak with shakyhandman, he'll build you a pump. It's in principle a 172/82 pump. They have a uprated fuel pump available (which 197 doesn't) and with its configuration allows you to change the reg without destroying the pump.

Hope that helps.....
 
Not seen this build for a while, last time I was here I'm sure you had it for sale? Glad you stuck it out and making good progress.

Thanks. Can't find a replacement tbh so just continued going. Thought get a 250 but would just end up doing the same as I've done with Clio. Think of buying a damaged 200T and running 275 engine with a manual gearbox. Just waiting for the right car to turn up.
 
Cheers Litchy, I'll have to look at some pictures of them all I think and work out what I can use where then. But that is a shame the pump and reg can't be swapped easily with a Meg.

I've got a Walbro 255 pump (no fittings though) brand new which I never fitted to my last project, so maybe I can rebuild the mk3 Clio sender with that inside. I just need more flow at the injectors but I'm not at pump limits, or even potentially the injector limits once the pressure has been upped.

I know the R3 uses 3.5bar but not sure how it achieves it, maybe just have to buy some RS bits - probably cheaper in the long run!
 
Cheers Litchy, I'll have to look at some pictures of them all I think and work out what I can use where then. But that is a shame the pump and reg can't be swapped easily with a Meg.

I've got a Walbro 255 pump (no fittings though) brand new which I never fitted to my last project, so maybe I can rebuild the mk3 Clio sender with that inside. I just need more flow at the injectors but I'm not at pump limits, or even potentially the injector limits once the pressure has been upped.

I know the R3 uses 3.5bar but not sure how it achieves it, maybe just have to buy some RS bits - probably cheaper in the long run!

My pump makes 5 bar of pressure at the rail.
 
Clio Cup is equiped with 3,5 bar fuel pump as well , with bulit-in pressure regulator - it costs 140 euro +VAT or 200-ish along with fuel tank (as a kit)