We ended up completely bunging one of the tail pipes from advice of custom exhaust makers. Makes all the boxes work harder resulting in keeping the noise down, but it's obviously very restrictive & hotter.
Dropped the static by 5 db, we drove it hard all day and did get the noise board a few times as were getting close, peeked at 86.8 and limit is 87.5.
Need to get a system made when we want to return back to Bedford or even Thruxton.
Apparently as its a 2.5" system that then splits into 2 back boxes and still remains on being 2.5" it acts like an amplifier, needs to be dropped to 2" for the tail pipes.