Good afternoon Lee,
I remember your Clio coming in to us in October 2012 with the complaint of a steering noise. The car was here for some time whilst we road tested the car to see if we could reproduce the problem. Looking at the notes on the jobcard it would seem we were unable to hear any noises and you were unable to reproduce the noise for us either. The issue was left for you to monitor and return to us if you could reproduce the issue or narrow down when it happened. It would be impossible for us to diagnose a fault that could not be demonstrated and that we could not reproduce ourselves on test. Whilst I do remember you mentioning the car felt skittish the bulk of our investigations centred around the noise. Clio RS can be a skittish car in certain circumstances and road conditions and nothing obvious was found during our investigations into the noise that could relate to this.
With regards to the camber issue, manufacturing tolerance are surprisingly wide on camber settings. When you combine this with the varying results that can be recorded from different wheel alignment checks its impossible to tell if there is an issue with your car from the information supplied. If you feel the problem stems back to the gearbox replacement then you will need to return the car to wherever that work was carried out for them to re-check what they have done.
If Danny felt that the steering wheel bolt wasn’t tight, then he wouldn’t have let you drive the car away as clearly this would be extremely dangerous. However, this needs checking as a matter of urgency for safety reasons. We have never had the steering wheel or upper column apart on your car, however I can see that you have a lot of work done elsewhere but we are not able to see the complete detail of this. Regarding Danny’s diagnosis, there really hasn’t been one made from your email. Simply saying the steering rack or steering assembly is at fault purely casts a net over many components without narrowing down which part is at fault.
I want to help you as much as I can but the water has been somewhat muddied with repairs and visits to other dealers/garages. My suggestion is that we have the car in to look purely at this loose steering wheel bolt first as this must be addressed as soon as possible. Once we have established what is loose and we have rectified this, so we know the car Is safe, we can test the car with you and see if your concerns are still present or not.
I am away from the dealership until Monday the 18th but if you wish to speak to me before that then you can call me on my mobile number ********** to discuss the best way forward and most importantly to get the steering checked.
Kind regards