F1 #241 - Spiteful Meglio

S24nrc

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Backstory:

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Long time lurker finally doing something worth posting about. Bought this car on New Years day 2021, fell in love instantly despite a slight crunch on 3rd and 4th, which I factored into the cost of purchasing the car in the first place. Slave had gone, clutch was low and 3rd and 4th were pretty much toast, quick rebuild job done.

All goes well for a year, until the eve of our 2022 Nurburgring trip where 3rd/4th started catching a bit. Changed everything I could think of short of dropping the box out, had some awful engine mounts, new master, bled the slave up no joy.

I decided I'd save through the winter and get a gangsta spec TL4 built up with an LSD with a lightened flywheel etc for more roundabout carnage.

Roll around Friday gone and after a winter of getting no worse and no better, my clutch pedal sticks to the floor half a mile into my commute home through Liverpool City center... Not ideal.

Limped back to the unit with lots of pumping the pedal up to get off the line, made it 5 meters from the door before the final seal holding any brake fluid in the clutch circuit failed. Queue a few of the lads paid with beers and pizza and the front end was dropped out in about 6 hours. It was actually one of the easier engines I've had to take out, big fan of how Renault bolts don't tend to rust and snap like jap stuff I've worked on in the past.

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Queue various stages of grief and reasoning. Eventually decided that for the money it would cost to do the box properly (if you could even get parts) coupled with the 120k mile engine needing belts and various leaks fixing, that a Megane conversion made the most sense. Man maths at its finest

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The stars then aligned and a lowish mileage R26 setup previously converted by Custom Productions popped up for sale. Queue some frantic asking for a favour from a mate with a van and a deposit was placed. I should have my hands on it by Saturday.
 
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Slow progress on the Clio...

Mates Evo had some fuel pump issues so we escalated and decided that stripping the entire back end out and restoring the underbody metal was a logical step to take

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And 3 hours later

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In the meantime I've finished stripping the Clio, engine looms out, subframes stripped down and some snapped bolts have been sorted. Got plenty of brackets to tidy up and a few bushings I'd like to do whilst everything is in bits. In an ideal world I'd be getting an engine in this weekend but I'm still on the hunt for a decent setup that isn't on 1**,*** miles.

I also inherited this absolute beast to cut about in from my nan whilst the Clio is off the road:

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If I don't have an engine by this weekend I'm supercharging the Verso...
 
Just supercharge the Verso. Please.

I've lowered it using some old Tein springs I had lying around off my Yaris T-Sport and it actually goes half well for a high sided boat with budget 175/65's. I have a Whiteline rear anti roll bar and a set of 15's with PS3's on knocking round that would turn it into a properly quick wheelchair transporter :sunglasses:

Always wanted to supercharge my T Sport when I was younger but I went through 3 engines NA doing trackdays, let alone piling boost into it :tearsofjoy:
 
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I've lowered it using some old Tein springs I had lying around off my Yaris T-Sport and it actually goes half well for a high sided boat with budget 175/65's. I have a Whiteline rear anti roll bar and a set of 15's with PS3's on knocking round that would turn it into a properly quick wheelchair transporter :sunglasses:

Always wanted to supercharge my T Sport when I was younger but I went through 3 engines NA doing trackdays, let alone piling boost into it :tearsofjoy:
I bet it would be a right laugh with some sticky tyres!
Maybe it would be 4th time lucky, who knows
 
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Gave the nan bus a good mop and put my old wheels on.

Megane setup is getting picked up tomorrow evening. I was going to rent a van but for the near 200 quid I'm getting charged as I'm under 25 I've decided I'll put the factory springs back in the Verso tonight.

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Still want a supercharger...
 
Yet more factual proof that Yaris Verso's are gods own motor.

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Back to the HQ/shed by 1:30am after setting out after work on Wednesday, the nan bus took the extra weight in its stride. I didn't even need to take the lowering springs off

Thursday night involved stripping the engine and box apart ready for a SMF conversion and fresh belts etc. Turbo seems a bit tired with a decent bit of axial play, but I need to do some reading on that. Not massively bothered if it's wrote off as I do fancy a 250 turbo with 630 injectors.

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Will likely crack on with the rest of the tear down tonight. Hoping that a local specialist can do the Belts, rear main and cam cover seal for me at some point in next couple of weeks. Need to get the ECUs over to EFI for immobiliser cloning too. Payday on Monday will be a welcome sight
 
Been flat out with the car over the past week, so here's a few updates from the bank holiday.

Whilst waiting six decades for the large amount of cash I had parted with to be converted into parcels thrown onto my roof by the local Evri man, I rolled out the nan bus another cringe inducing ride with a severely overloaded rear end :sunglasses:

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This time was a trip to BTT Motorsport in Wigan for the cam belt, water pump and rear main seal to be replaced.

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24 hours later and I was back to another horrendous bit of motorway driving with the boat anchor in the boot. Thanks George and Archie @ BTT for sorting me out! I'd have made a right mess of this job if I'd attempted this myself.

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Next job was build up the engine with all the fresh gaskets, better organisation would've been a good shout as the "pick it up from where I dropped it 2 weeks ago" wasn't working too well...

Still, after having to mess around cleaning up threads and releasing nuts frozen to exhaust manifold studs etc, we managed to get most of an engine assembled. I purposely left off the alternator and the aircon compressor because I didn't fancy any more weight than necessary on an engine crane so old you'd wonder what a T-Rex would've used it for.

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Going to leave this creative bit of engineering involving an NB MX-5 brake disk, an M10 nut and bolt and the crank spigot bearing here...

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Fancy TTV flywheel with a nice fresh spigot bearing. Shame that this is in the gearbox never to be seen again because its a gorgeous bit of engineering, unlike our slide hammer.

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Box on! surprisingly easy to slide on, we didn't have a clutch alignment tool to hand so I expected this to be a horrid job. ND0 is a noticeably beefier box compared to a TL4. Fresh shaft seals and new slave with an R26R clutch should hopefully make it a nice fit and forget option, instead of fit and panic every time you drive it and it doesn't take a gear smoothly.

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Lumped the engine in on Sunday afternoon. Coolant and wiring next, the bit I've been dreading...

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Took one look at the wiring after releasing the loom tape and decided that was a problem for another time, instead I decided swivel hubs would be a nice relaxing bit of spannering to round out the bank holiday - as per usual with any Mk3 suspension work, I got 5 minutes in and considered setting fire to it, then financing an A180d and taking up collecting War Hammer. Or stamps. Or literally anything else.

Next update will be me trying not to cry as I diagnose various wiring issues over the past few days...
 

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