Clio 197/200 Torque Setting for Suspensions/Engine.

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No fault codes are displayed; Inoperative windscreen wipers

Symptom

Inoperative windscreen wipers

No fault codes are displayed

Cause

Water ingress into the windscreen wiper motor

Corrosion causes the wiper motor to jam

Solutions

Connect the diagnostic tool

Body control unit: UCH

Check the windscreen wiper parameters

Activate the windscreen wipers

 

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Power steering failure; The 'STOP' warning light illuminates; A power steering warning message appears on the display; An audible signal will sound

Symptom

Power steering failure

The 'STOP' warning light illuminates

A power steering warning message appears on the display

An audible signal will sound

Power steering control unit:

Fault codes: Electronic power steering motor C1606, DF035, 5606

Computer DF035, 9346

Electromechanical steering column lock, blocked C1608, DF002, 5608

Computer DF002, 9344

Vehicle speed signal missing or invalid C1609, DF057, 5609

Vehicle speed multiplex signal DF057, D200

Engine control unit status fault C1610, DF019, 5610

Right-hand main beam headlight circuit DF019, 921C

 

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Cause

Faulty power steering control unit

Solutions

Connect the diagnostic tool

Delete all the fault codes

If the fault code cannot be deleted: Left-hand outer sensor DF002, 9001

Power steering control unit 6-way white connector:

Check the signal on pin 2

Check the signal on pin 3

Check the signal on pin 4

Check the power supply on pin 5

Check the signal on pin 6

Power steering control unit 1-way black connector:

Check the power supply on pin 1

Power steering control unit 1-way white connector:

Check the ground on pin 1

If no fault is found

Check the CAN-Bus signal

Note: Use an oscilloscope

If the displayed value is:

 

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If the displayed value is:

Disconnect the power steering control unit from the CAN-Bus network

Check the CAN-Bus signal

If the displayed value is:

Renew the power steering control unit

Initialise the power steering control unit

Calibrate the steering angle sensor

Check for correct operation

 

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Symptom

Tailgate opening fault

Cause

Moisture ingress into the tailgate intermediate connector R2

Solutions

Connect the diagnostic tool

Check the tailgate switch parameters

Check the tailgate opening parameters

If a fault is found, carry out the following check:

Check the tailgate wiring

Check the tailgate intermediate connector for moisture ingress

Symptom

Squeaking noise when the clutch pedal is depressed

Cause

Clutch pedal:

Insufficient grease

Solutions

Remove the clutch pedal

Apply grease to the clutch pedal shaft

Refit the clutch pedal

 

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Cracking noise from the front axle; Jerky steering wheel movement; Vibration and noise from the front axle

Symptom

Vibration from the front suspension

Cracking noise from the front axle

Jerky steering wheel movement

Cause

Partially seized front shock absorber bearing

Solutions

Renew the shock absorber bearing

Symptom

The dipped beam activates when the ignition is turned on

Inoperative fog lights

Inoperative windscreen wipers

The following fault code is present: Steering column switch combined circuit DF010, 9530

Cause

Faulty stalk switches

Solutions

Connect the diagnostic tool

Check the stalk switch parameters

If a fault is found, proceed as follows:

Check the wiring condition between the following components:

Multifunction steering wheel control unit

Body control unit

If no fault is found, renew the stalk switches

 

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Fluctuating idle speed; Difficult engine start; Low idle speed; The engine stalls; (02/01/2002 - 31/12/2010)

Symptom

One or more of the following symptoms may occur:

Low idle speed

Fluctuating idle speed

Engine stall

Difficult engine start

Cause

Carbon deposits in the throttle body

Solution

Remove the throttle body

Remove the seal

Clean the throttle body interior

Note: Use a cloth and solvent cleaner

Renew the seal

Refit the throttle body

Initialise the throttle body

 

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Engine hesitation; Engine stall; The malfunction indicator light (MIL) illuminates; Intermittent engine starting failure; ( - 01/01/2010)

Symptom

One or more of the following symptoms may occur:

Intermittent engine starting failure

Engine stall

Engine hesitation

The malfunction indicator light (MIL) illuminates

Possible fault codes:

Crankshaft position sensor 1 circuit/openCardOverheating switchOil pressure sensor circuit DF005

Overheating detection: probable DF017

Driver's side rear external aerial circuit DF025

Battery Voltage DF080

Crankshaft position sensor 1 circuit/open DF154

Gear programming DF189

Invalid raw engine torque multiplex signal DF238, D12B

Cause

Possible causes:

Faulty TDC sensor

Faulty contact between the connector and the TDC sensor

 

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Solution

TDC sensor:

Check the connector for damage and correct fitting

Check the electrical connectors for corrosion

Action required if no fault is found:

Renew the TDC sensor

 

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The airbag warning light illuminates; Inoperative cruise control; (01/04/2004 - 01/04/2007)

Symptom

The airbag warning light illuminates

Inoperative cruise control

Possible fault codes:

Pedal sensor circuit gang 1 DF071, 180A

Fuel pressure information DF072, 1882

Cause

Faulty clock spring

Incorrectly positioned clock spring connector

Solution

Clock spring:

Check the connector for damage and correct fitting

Rectify any faults found

Use a repair kit

Action required if no fault is found:

Renew the clock spring

Parts required

Repair kit: (OE Code: 82 00 483 192)

 

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The engine warning light illuminates; The battery charge warning light illuminates; The battery discharges; The starter motor does not turn; (01/01/2006 - 08/03/2008)

Symptom

One or more of the following symptoms may occur:

The starter motor does not turn

The engine warning light illuminates

The battery charge warning light illuminates

The battery discharges

Possible fault codes:

Rail pressure sensor circuit DF007, 0190

Passenger-side external aerial(s) DF034

Ignition switch sense input circuit highLeft Turn SignalsFlame off from minimum power DF013

Cause

Incorrectly tightened gearbox earth cable

Solution

Gearbox earth cable:

Clean the contact surfaces

Renew the earth bolt

Check the battery charge

Torque settings

Earth bolt: 24 Nm

 

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Symptom

Front doors:

Noise during power window operation

Cause

Excessive play

At the points shown

Solution

Remove the door trim

Fit washers to the bolts shown

Refit the door trim

Repair time

Remove the door trim (Time: 0.20) (OE Code: 7005)

Parts required

Washers: (OE Code: 77 03 053 951)

Torque settings

Bolts: 6.5 Nm

 

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Engine stall; Power loss

Smptom

Power loss

Engine stall

Cause

Contaminant build-up inside the throttle body

Solution

Remove the throttle body

Clean the throttle body interior

Refit the throttle body

Renew the O-ring

Initialise the throttle body

A diagnostic tool must be used for this operation

Repair time

Clean the throttle body interior (Time: 0.20) (OE Code: 7576)

Initialise the throttle body (Time: 0.30) (OE Code: 0145)

Parts required

Aerosol spray: (OE Code: 77 11 236 177)

 

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Engine hesitation; Engine stall

Symptom

Engine stall

Engine hesitation

The engine does not start

Possible fault codes: Rear right-hand wheel valve sensor DF005, 5A84

Preheating unit control circuit DF017, 0670

Camshaft dephaser circuit DF080, 1111

Crankshaft position sensor 1 circuit/open DF154

Gear programming DF189

Thermoplunger no. 3 relay circuit DF238, 1836

Cause

Faulty contact between the connector and the TDC sensor

Solution

Renew the TDC sensor

Renew the connector

Check for any fault codes

Repair time

Renew the connector (Time: 0.50) (OE Code: 0500)

Parts required

TDC sensor kit: (OE Code: 82 00 673 203)

or

TDC sensor kit: (OE Code: 82 00 673 202)

or

TDC sensor kit: (OE Code: 82 00 300 322)

 

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Faulty brake light switch

Symptom

The brake light fails to illuminate

Cause

Faulty brake light switch

Solution

Disconnect the brake light switch connector

Turn the brake light switch 90° anti-clockwise

Remove the brake light switch

Depress the brake pedal

Renew the brake light switch

Turn the switch clockwise 90°

Reconnect the connector

Turn the ignition on

Check the brake lights

Repair time

Renew the brake light switch (Time: 0.20) (OE Code: 7602)

Parts required

Brake light switch: (OE Code: 82 00 276 361)

 

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Symptom

Noise from the front strut

Abnormal resistance when turning the steering wheel from lock to lock

Cause

The shock absorber bush is damaged

Solution

Check for noise or vibration:

Turn the steering wheel from the left stop to the right stop

If necessary:

Renew the shock absorber bush

Parts required

Shock absorber bush: (OE Code: 82 00 948 647)